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Dispensing with cobots

Cobot solutions for the precise application of sealants, greases, and adhesives

Automate gluing and sealing processes for consistent quality. Reduce your material consumption and relieve employees of monotonous tasks—easily and flexibly.

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The advantages

Less material consumption:A cobot always dispenses the exact defined quantity – accurate to the milligram. This prevents costly overdoses, drastically reduces waste, and immediately lowers your operating costs.

Consistent quality: Whether it's Monday morning or Friday afternoon, the robot applies each bead of sealant identically. This minimizes waste and guarantees that downstream leak tests are passed.

Health protection: Keep your skilled workers away from solvent vapors and repetitive movements. The cobot takes over the strenuous work directly at the source of the emissions, while the employee monitors the process.

challenges

Dispensing is considered one of the more demanding disciplines in robotics. It is not enough for the robot to move—it must be perfectly synchronized with the material flow. We solve the typical stumbling blocks for you:

Even application in curves

A robot slows down for physical reasons when it navigates a sharp curve. At constant output, the adhesive bead would become too thick at that point. The solution: Our cobots use special movement commands ("MoveP" with overshoot) to maintain a constant speed at corners, or communicate in real time with the dispensing head to adjust the flow.

Variable material properties

Adhesives change their viscosity depending on the temperature in the hall or the batch. A rigid program would fail here. The solution: We rely on dosing systems (e.g., AIM) that work volumetrically or are easily adjustable to compensate for fluctuations.

Programming complex shapes

With traditional robots, tracing curved 3D contours is often a programming nightmare. The solution: thanks to the "Free Drive" function, you can simply guide the cobot arm by hand along the desired adhesive seam. The robot memorizes the path—without any complicated code.

Experience UR cobots in action

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Suitable technologies

To successfully automate a dosing application, perfect interaction between the components is crucial. It is not enough to have a precise robot—the dosing system must communicate seamlessly with it in order to control the material flow precisely in line with the movement.

We therefore rely on a tested ecosystem: All technologies presented here are coordinated with each other and can be controlled directly via the cobot's tablet. Instead of complex interface programming, we provide you with certified solutions that work together harmoniously from day one.

cobot

Our portfolio covers the entire range of collaborative robots. Whether you need to process delicate micro parts or large workpieces, we analyze your requirements in terms of payload and reach and select the robot from our extensive range of models that is best suited to your task.

About cobots

dosing system

No more makeshift solutions. We rely on certified kits (e.g., from AIM Robotics) that are mounted directly on the robot arm. These systems are seamlessly integrated into the robot control system, often do not require external compressed air, and are intuitive to operate.

About the dosing systems

Axle & Accessories

Is the robot's working range insufficient? No problem. We can seamlessly extend the radius with a linear axis or lifting column. This allows even long adhesive beads to be applied to large panels or doors in one go and without interruption.

Accessories

solution finding

1. Requirements analysis Together, we examine your requirements in terms of medium, viscosity, and component geometry in order to select the appropriate technology.

2. Feasibility test In our laboratory, we simulate the application with your material. This allows us to ensure that the cycle time and bead quality are right before you invest.

3. Integration & fine-tuning We support you during commissioning and with the precise adjustment of parameters (e.g., retraction) to ensure that the process runs smoothly from day one.

4. Training & Support We train your team at the facility or in our Academy and provide technical support even after your purchase.

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We are here to help you with all your questions about collaborative robots.